Posted in:

What Are Custom Mylar Bags? A Brand My Dispo Guide

In the world of packaging, custom Mylar bags stand out as a versatile and highly effective solution for a wide range of products. Whether you’re in the food industry, pharmaceuticals, electronics, or any other sector that demands superior product protection, Mylar bags offer a robust, flexible, and customizable option. 

This comprehensive guide delves into what personalized Mylar bags are, their benefits, the materials used, and their various applications.

Introduction to Custom Printed Mylar Bags

What Are Mylar Bags?

Mylar bags are made from a polyester film known as BoPET (Biaxially-oriented polyethylene terephthalate). This material is renowned for its strength, flexibility, and excellent barrier properties, making it ideal for protecting products from environmental factors such as moisture, light, and oxygen.

Custom Mylar Pouches:

Custom Mylar bags are tailored to meet specific requirements, including size, shape, design, and functional features. This customization allows businesses to create packaging that not only protects their products but also enhances brand recognition and consumer appeal.

The Composition of Printed Mylar Bags

BoPET (Biaxially-oriented polyethylene terephthalate):

BoPET is the core material used in Mylar bags. It is a polyester film that is stretched in both directions to improve its strength and barrier properties.

Key Properties of BoPET:

  • High Tensile Strength: Resistant to tears and punctures.
  • Thermal Stability: Can withstand a wide range of temperatures.
  • Chemical Resistance: Resistant to many chemicals, ensuring packaging integrity.
  • Barrier Properties: Effective barrier against moisture, oxygen, and light.

Additional Layers and Materials:

To enhance their functionality, printed Mylar bags often include additional layers such as aluminum foil, polyethylene (PE), and metallized films. These layers contribute to the bags’ overall performance by providing extra protection and specific features like heat sealing.

Benefits of Personalized Mylar Bags

  1. Superior Protection:

Mylar bags provide an excellent barrier against moisture, oxygen, and light, which helps preserve the freshness and quality of the contents. This makes them ideal for packaging perishable goods, pharmaceuticals, and sensitive electronics.

  1. Durability:

The high tensile strength of BoPET ensures that Mylar bags are resistant to tears and punctures, making them durable enough to withstand rough handling and transportation.

  1. Versatility:

Printed Mylar bags can be tailored to specific needs, including different sizes, shapes, and functional features such as resealable closures and clear windows. This versatility makes them suitable for a wide range of applications.

  1. Customization:

The flexibility of Mylar materials allows for custom printing, enabling brands to create visually appealing packaging that enhances brand recognition and consumer appeal.

  1. Extended Shelf Life:

By protecting products from environmental factors, Mylar bags help extend the shelf life of food products, supplements, and other sensitive items.

Applications of Custom Mylar Pouches

Customized Mylar bags are used across various industries due to their superior properties and versatility. Here are some of the most common applications:

  1. Food Industry:

Food Storage:

Custom Mylar pouches are widely used for storing dried foods, snacks, coffee, and other perishables due to their excellent barrier properties.

Extended Shelf Life:

The bags help in extending the shelf life of food products by protecting them from moisture, oxygen, and light.

  1. Pharmaceuticals:

Protection Against Contaminants:

Custom Mylar bags are used for packaging pharmaceuticals to protect them from moisture and contaminants.

Integrity Maintenance:

The barrier properties ensure that the medicinal properties remain intact throughout the product’s shelf life.

  1. Electronics:

Moisture Protection:

Printed Mylar bags are used for packaging electronic components to protect them from moisture and static damage.


The strength of Mylar materials ensures that electronic components are well-protected during transport and storage.

  1. Specialty Products:

Nutritional Supplements:

Personalized Mylar bags are used for packaging supplements and vitamins, protecting them from environmental factors that could degrade their quality.

Personal Care Products:

These custom packaging bags are also ideal for packaging personal care products like facial masks, lotions, and creams, ensuring they stay fresh and effective.

Customization Options for Mylar Bags

Custom made Mylar bags offer numerous customization options to meet the specific needs of different products and brands:

  1. Size and Shape:

Printed Mylar bags can be manufactured in various sizes and shapes, from small pouches for single servings to large bags for bulk items. Custom shapes can also be created to make the custom packaging bags more appealing and functional.

  1. Design Elements:

Incorporate your brand’s logo, colors, and unique design elements to create a cohesive and recognizable look. Custom printing allows for high-quality graphics and detailed information to be included on the custom packaging bags.

  1. Functional Features:

Enhance the usability of personalized Mylar bags with features like resealable zippers, tear notches, hang holes, and clear windows. These functional elements add convenience for the consumer and improve the overall packaging experience.

  1. Printing and Finishing:

Choose from various printing techniques and finishing options to achieve the desired look and feel. Options include matte or gloss finishes, foil stamping, embossing, and debossing.

Why Choose Custom Mylar Bags from Brandmydispo?

Brandmydispo specializes in creating high-quality custom made Mylar bags tailored to meet the unique needs of your products. Here’s why businesses choose Brandmydispo:

  1. Expertise:

With extensive experience in the packaging industry, Brandmydispo understands the specific requirements of different products and can provide expert guidance throughout the process.

  1. Quality Materials:

Brandmydispo uses top-notch materials, including BoPET, aluminum foil, and PE, to ensure that their custom printed Mylar bags offer superior protection and durability.

  1. Customization:

From sizes and shapes to printed designs and functional features, Brandmydispo offers a wide range of customization options to create the perfect custom mylar packaging solution for any brand.

  1. Customer Service:

The dedicated team at Brandmydispo supports clients through every step of the process, from design to delivery, ensuring a seamless experience.

Custom Mylar pouches are an ideal packaging solution for a wide range of industries due to their high-quality materials, superior barrier properties, and extensive customization options. Whether you’re in the food industry, pharmaceuticals, electronics, or any other sector that demands reliable packaging, Mylar bags provide the protection and versatility you need.

Ready to enhance your packaging with custom Mylar bags? Contact Brandmydispo today to discuss your needs and start designing the perfect packaging solution. Visit the Brandmydispo website for more information and to get started. Let Brandmydispo create packaging that not only protects but also promotes your brand!